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Posted by Jason Lancaster on July 16, 2008

When Should You Put an Exhaust System on Your Truck?

by Jason Lancaster

If you’re a truck owner, you’re probably quite familiar with how powerful they are. Trucks are meant to haul and tow heavy loads without strain, which is why they require so much power. Yet most manufacturers equip their trucks with fairly quiet exhaust systems in spite of their powerful engines. If you want your truck’s sound to show its power, or you want reduce some of the constrictions in the exhaust, you might want to consider adding to or changing the exhaust system.

Fortunately, the factory exhaust system is efficient and doesn’t require much modification for you to improve it. The first component in your exhaust system is the exhaust manifold, the part that directs exhaust from individual cylinders into one or two main exhaust pipes. Most exhaust manifolds are pretty efficient and don’t require replacement, but if you decide you’d like to replace this part, then you’re going to look at a set of headers. A good set of headers will offer a ceramic coating, as well as factory mounting points for sensors. Again, most of the time the factory exhaust manifold is just fine.

The catalytic converters are the next stop for exhaust gases as they travel through your truck. It’s not exactly a good idea to take these off - your factory catalytic is already very efficient and a legal requirement on your vehicle, so you’ll want them to stay on your truck. The only time replacing the standard catalytic on your truck might be a consideration is if you were adding a very powerful upgrade, such as a turbocharger or supercharger, to your engine.

After the catalytic converters, the exhaust gases cool somewhat and enter the muffler. Again, the factory exhaust system is pretty good and the standard mufflers aren’t very restrictive. Replacing them usually won’t result in a significant hp or torque gain…3-5 hp and 5-10 ft-lbs of torque on average. However, after market mufflers will make your truck sound much better. The rumble you’ll hear with after market mufflers is exciting, and well worth the cost. After leaving the mufflers, the exhaust will exit out of the tailpipe. Tailpipe tips are a popular add-on, but they’re decorative only, and have no impact on your exhaust system’s performance.

Changing the factory muffler on your truck for an after market muffler will make the biggest change to your exhaust system, so it’s the obvious move to make. Here are some things to consider about after market mufflers:

First, ask yourself if you really want to be hearing the exhaust ALL the time. If you do, make sure to take that into account when selecting your muffler. If you’d prefer not to hear the muffler in the background as you’re driving down the highway, choose a muffler that’s not described as loud. You can look online or at your local muffler shop for more help on finding the perfect muffler. There are even sound clips on many muffler manufacturers’ websites now so you can hear what your muffler will sound like before you buy.

Second, do you want your muffler to be just loud enough for passersby to hear, or do you want a loud that will make people stop and stare? If you’re looking for that extra attention, you’ll want a muffler with words like “racing” or “glasspack” in the description. Otherwise, these mufflers may be too loud for your tastes.

Also important to consider is whether the new muffler is a single or dual exhaust. If your factory exhaust system came with a single exhaust muffler, then your truck will work just as well with a single after market exhaust system. Dual exhaust systems are more expensive, but you’ll get a nicer sound and better look. If you use a dual exhaust, check that your installer works around the trailer hitch and/or leaves room for one so you can add it later if you choose.

The last thing to consider is exhaust system material. You should make this decision based on where you live. Drivers who live near saltwater will want to invest in stainless steel. It may be more expensive, but it’ll hold up again saltwater corrosion for much longer than galvanized or aluminum steel. If you don’t live near a saltwater environment, stainless steel will be a needless expense. If rust ever gets into your system, it will take years for you to feel the effects.

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